DESCRIPTION

Job Summary

The Electrician – Level II is responsible for performing electrical maintenance and machine support activities to ensure manufacturing equipment remains safe, reliable, and fully operational. This role involves troubleshooting electrical systems, supporting automation and control systems, and executing maintenance tasks with limited supervision while adhering to safety and quality standards. The position may also support continuous improvement initiatives and guide less experienced team members.

Key Responsibilities

Health, Safety & Environmental (HSE)

• Follow all HSE policies, procedures, and regulatory requirements
• Identify, report, and address unsafe conditions, hazards, and incidents
• Use appropriate personal protective equipment (PPE) and promote a safe work environment
• Support environmental sustainability initiatives and minimize operational impact
• Participate in HSE training and promote a culture of safety and interdependence

Electrical Maintenance & Equipment Support

• Perform electrical maintenance, troubleshooting, and repair of manufacturing equipment
• Execute preventive, predictive, corrective, and emergency maintenance activities
• Ensure compliance with applicable electrical codes and standards
• Support equipment uptime and downtime analysis to improve reliability
• Schedule maintenance activities in coordination with production requirements

CNC / Mechatronics & System Support

• Maintain and troubleshoot CNC machines, especially Horizontal Machining Centers (HMCs)
• Diagnose issues across electrical, hydraulic, pneumatic, lubrication, and coolant systems
• Support Siemens CNC systems (Sinumerik One, Siemens 828) and use Siemens TIA Portal (V17/V18/V19)
• Perform PLC/CNC program backups, IPC ghost backups, and software management
• Support machine operations including homing, backlash correction, and MDI functions

Factory Automation & Control Systems

• Troubleshoot and maintain automation systems including VFDs, servo motors, and control panels
• Support systems such as vision systems, CMES, traceability systems, and centralized coolant systems
• Maintain and support equipment including:
• Nut runners, laser marking, gantry systems, honing machines
• Washing systems, leak testing equipment, gauging systems
• Material handling systems and overhead cranes
• Participate in Industry 4.0 and automation improvement initiatives

Quality & Process Compliance

• Perform work as per technical drawings, schematics, manuals, and specifications
• Follow process documentation and quality procedures
• Conduct inspections and identify issues to minimize quality and cost risks
• Provide feedback into preventive maintenance systems

Documentation & Continuous Improvement

• Record maintenance activities, repairs, and spare parts usage accurately
• Coordinate with Continuous Improvement (CIP) teams for spare parts and process enhancements
• Develop SOPs and one-point lessons for maintenance practices
• Participate in Kaizen, cost-saving, and energy-saving initiatives
• Prepare and share maintenance reports and MIS data

Teamwork & Development

• Communicate effectively with production and cross-functional teams
• Train and support less experienced maintenance personnel
• Participate actively in Total Productive Maintenance (TPM) initiatives
• Complete required training and contribute to personal development

RESPONSIBILITIES

Competencies

Core Competencies

• Collaborates – Works effectively with cross-functional teams
• Communicates Effectively – Shares clear and actionable information
• Customer Focus – Supports internal production and operational needs
• Decision Quality – Makes sound and timely technical decisions
• Drives Results – Delivers consistent operational performance
• Nimble Learning – Adapts quickly to new technologies and systems
• Values Differences – Respects and leverages diverse perspectives

Functional Competencies

• Health and Safety Fundamentals
• Controls Safety (Electrical, Hydraulic, Pneumatic)
• Electrical System Troubleshooting
• Factory Automation and Control Systems
• Machine Programming
• Manufacturing Knowledge
• Preventive and Predictive Maintenance
• Continuous Improvement and TPM

Qualifications

• High school diploma or equivalent required
• Technical diploma/degree or certification in Electrical, Mechatronics, Industrial Maintenance, or related field preferred
• Relevant certifications (e.g., OSHA, CNC, electrical safety) are advantageous
• May require licensing for export control or regulatory compliance

QUALIFICATIONS

Skills

• Strong knowledge of electrical systems, control systems, and industrial automation
• Hands-on experience with CNC machines, especially HMCs
• Proficiency in Siemens CNC systems and Siemens TIA Portal
• Ability to read and interpret electrical schematics, technical drawings, and manuals
• Knowledge of VFDs, servo motors, pumps, and coolant systems
• Experience with PLC/CNC program backup and software management
• Strong troubleshooting, analytical, and problem-solving skills
• Effective communication, teamwork, and time-management skills

Experience

• 5–8 years of hands-on experience in electrical maintenance within a manufacturing environment
• Experience working with CNC machines, preferably HMCs
• Exposure to automation systems, control systems, and industrial equipment maintenance
• Experience in cylinder block and cylinder head manufacturing preferred

Internal Considerations

• Experience with systems and equipment such as Siemens Sinumerik (828 / Sinumerik One), ATLAS COPCO / DESOUTERS tools, gantry systems, honing machines, and gauging systems
• Familiarity with CMES, traceability systems, and centralized coolant systems
• Experience working with CNC brands such as MAG, MAKINO, or MAZAK preferred
• Ability to work in shifts, overtime, and physically demanding environments
• Strong focus on safety, continuous improvement, and proactive problem-solving

Job Manufacturing

Organization Cummins Inc.

Role Category On-site with Flexibility

Job Type Shop

ReqID 2427956

Relocation Package Yes

100% On-Site Yes

Due to the operational nature and specific job duties of this role, work is required to be completed 100% in person/On-site.