JSM - Controls

DESCRIPTION

Job Summary

Performs electrical maintenance, controls, and automation support activities to keep manufacturing equipment safe, available, and capable. Works with limited guidance to troubleshoot, maintain, program, and improve automated manufacturing systems while adhering to Cummins Health, Safety & Environmental (HSE), quality, and operational standards.

Key Responsibilities Health, Safety & Environment (HSE)

• Follow all HSE policies, procedures, and regulatory requirements.
• Identify, correct, and immediately report safety hazards, incidents, and near misses.
• Use appropriate Personal Protective Equipment (PPE) and participate in required HSE training.
• Promote a culture of safety, interdependence, and environmental responsibility.
• Recognize environmental impacts of work and take actions to minimize negative effects.

Electrical Maintenance & Automation Controls

• Perform electrical repairs and preventive, corrective, predictive, and emergency maintenance on manufacturing equipment.
• Diagnose and debug complex machine control and automation issues; implement corrective actions using a data-driven approach.
• Program, test, and maintain PLC and HMI systems (Siemens TIA Portal mandatory).
• Implement, maintain, and support SCADA systems (preferably Ignition SCADA) with SQL database integration.
• Integrate control systems with MES and manufacturing databases.
• Install, configure, and troubleshoot sensors, actuators, scanners, vision systems, drives, robots, and cobots.
• Work with safety devices including Safety PLCs, safety relays, safety scanners, and guarding systems (e.g., Pilz, Schmersal).
• Ensure compliance with applicable electrical codes, standards, and Cummins specifications.

Quality & Equipment Reliability

• Apply high standards of workmanship and craftsmanship in all maintenance activities.
• Support equipment uptime and perform downtime and failure analysis.
• Follow process documentation, quality procedures, and standard work.
• Perform quality inspections and raise issues to minimize cost and quality risks.
• Provide feedback and updates into the Preventive Maintenance system.

Continuous Improvement & Collaboration

• Identify and reduce manufacturing constraints and support production goals.
• Drive automation improvements, cost-reduction initiatives, and continuous improvement projects.
• Participate actively in Total Productive Maintenance (TPM) activities.
• Schedule maintenance activities around production requirements.
• Communicate technical information effectively with peers, supervisors, and support teams.
• Contribute to knowledge sharing, training, and technical development initiatives.

RESPONSIBILITIES

Qualifications

Education

• High school diploma or certificate of completion of secondary education or equivalent experience, in accordance with applicable regulations.

Licenses / Certifications

• This position may require licensing for compliance with export control or sanctions regulations.

Competencies

Technical Skills

• Strong understanding of electrical schematics and control panel layouts.
• PLC/HMI programming experience (Siemens TIA Portal required).
• Experience with MES systems and SCADA platforms (Ignition SCADA preferred).
• Knowledge of industrial communication protocols (EtherNet/IP, DeviceNet, Profibus, etc.).
• Hands-on experience with:
• Industrial scanners and vision systems (Cognex, Keyence)
• Nutrunners, ATEQ leak testing systems
• Servo systems, conveyors, robots, and cobots
• Basic knowledge of pneumatics, hydraulics, and mechanical assemblies.

Behavioral & Functional Competencies

• Health and Safety Fundamentals: Champions proactive safety behaviors.
• Controls Safety: Recognizes and mitigates electrical, pneumatic, and hydraulic hazards.
• Electrical System Troubleshooting: Diagnoses and repairs complex electrical systems.
• Factory Automation & Control Systems: Implements automation solutions to improve manufacturing efficiency.
• Machine Programming: Designs and improves machine programs for optimal performance.
• Manufacturing Knowledge: Applies manufacturing principles to drive continuous improvement.
• Collaborates: Works effectively with cross-functional teams.
• Communicates Effectively: Clearly conveys technical information to varied audiences.
• Customer Focus: Delivers solutions aligned to business and customer needs.
• Decision Quality: Makes timely, data-based decisions.
• Drives Results: Achieves outcomes even under challenging conditions.
• Nimble Learning: Continuously learns and adapts to new technologies.
• Values Differences: Respects diverse perspectives and cultures.

QUALIFICATIONS

Experience

• 4–6 years of hands-on experience in Electrical, Controls, and Industrial Automation systems.
• Experience in automated manufacturing environments; high-volume, safety-critical, continuous assembly environments preferred.
• Intermediate level manufacturing maintenance experience obtained through education, training, or on-the-job exposure.

Job Manufacturing

Organization Cummins Inc.

Role Category On-site with Flexibility

Job Type Shop

ReqID 2422214

Relocation Package Yes

100% On-Site No